PL Pharma Lyophilizer

PL series is pharmaceutical freeze dryer, suitable for viruses, bacteria, pharmaceuticals or high value-added products. The capacity is small and medium, with AISI316L, CIP system, the cost is relatively higher.

Why freeze-dry?

Background: to store products, dehydration is required. Other dehydration methods are evaporative drying. The product would be shriveled and collapsed. Poor rehydration performance. The color is dull and far from the original color. Nutrients, biological activity, effective ingredients are seriously lost. The fragrance is disappeared. The storage time is short. But freeze-dry solves all of the above problems!

Freeze drying principle - sublimation: from ice to vapor

In a low-pressure environment, the frozen material is heated to make its moisture directly change from solid ice to gaseous vapor, so as to achieve the purpose of drying the material. No oxidation reaction, no color lost, no shape changing, no aroma and flavor lost, no nutrient loss, no biological activity lost, no effective ingredients lost, longer shelf life.

Specification

The shape of PL series lyophilizers are rectangle type. The material of product tray is AISI316L stainless steel, the inner chamber, shelves and door is made of AISI316L stainless steel. The outer surface decorating plate and vapor condenser coils are made of AISI304 stainless steel. Pharmaceutical raw materials will be frozen in-situ, so users only need to put them into trays, and put trays onto the shelves of lyophilizer. Close the door and start the automatic operation program. The operators do not have to wait several hours for products to freeze, nor do they need to move frozen material from one location to another. After the product is dried, it can be unloaded.

To process big quantity pharmaceutical raw materials, a bigger lyophilizer can be customized with single chamber or with double chambers and double doors. The chambers are divided into an independent drying chamber and condenser chamber. This type of lyophilizer is pretty good to process the raw material with strong smell.

A trolley with four wheels can be provided as an option for trays loading and unloading. Due to the cost of pharmaceutical raw materials are very expensive, the configuration of pharmaceutical lyophilizers are always higher what they really needed, even with a backup as an option. Therefore, the installed power of PL series lyophilizers are much higher than other types of freeze dryers which means the cost will be much higher too.

PL series lyophilizers are with accurate monitoring and control of pressure, temperature, flow, etc., and the system is with complete protection. Industrial computer or mobile app remote monitoring are also available as options. There are 4 languages are supplied to control panel to meet the needs of different customers. The PL series lyophilizers can be supplied to overseas users to meet the requirements of different voltages and frequencies. On-site installation guidance, equipment commissioning and staff training services are provided to overseas users. Two-years warranty and free lifetime after-sales technical consulting services are offered to the PL series freeze dryers.

Technical parameter:

ModelPL-50PL-100PL-200PL-300PL-400PL-500
Shelf area5 m210 m220 m230 m240 m250 m2
Shelf spacing50 mm50 mm50 mm50 mm50 mm50 mm
Capacity (kg)50kg100kg200kg300kg400kg500kg
Capacity (L)50 L100 L200 L300 L400 L500 L
Product cool-55 ℃-55 ℃-55 ℃-55 ℃-55 ℃-55 ℃
Product coolIn situIn situIn situIn situIn situIn situ
Ice capacity100kg200kg400kg600kg800kg1000kg
Condenser-70℃-70℃-70℃-70℃-70℃-70℃
Transfer liquidOilOilOilOilOilOil
Tray quantity12 pcs24 pcs48 pcs72 pcs96 pcs120 pcs
Product traySS316LSS316LSS316LSS316LSS316LSS316L
Chamber #111111
Vacuum level5 Pa5 Pa5 Pa5 Pa5 Pa5 Pa
CompressorTop brandTop brandTop brandTop brandTop brandTop brand
Vacuum pumpTop brandTop brandTop brandTop brandTop brandTop brand
AccessoriesTop brandTop brandTop brandTop brandTop brandTop brand
ChamberSS316LSS316LSS316LSS316LSS316LSS316L
RefrigerantExcludedExcludedExcludedExcludedExcludedExcluded
CIP
Power20kw40kw60kw80kw115kw150kw
Installation20 m240 m260 m280 m290 m2100 m2
Chamber (m)3*1.2*2.33.5*1.4*2.44*1.6*2.54.5*1.8*2.65.0*1.8*2.65.5*2*2.6
Weight2000 kg3000kg4000 kg5000 kg5500 kg6000 kg